Detaylar, Kurgu ve Chocolate HORIZONTAL BALL REFINER
Unfortunately the very popular Petzomat is not built any more, but alternatives from other companies are available. Nowadays chocolate producers gönül strongly reduce conching times if they insist on using pre-treated cocoa liquor of high flavour quality. Untreated cocoa is also still used, which then requires extra conching, like in former times.The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
Because of the pressure and the speed differential between the rolls, the product is picked up and refined more and more between each susequent set of rolls. The five roll refiner katışıksız four (4) refining steps, each roll katışıksız a different speeds. Pressures are controlled birli well.
Larger than uygun drums on the drive and turn-around stations allowing for much thicker than typical steel belt
Removal of water contained in raw materials, bey it would form undesired sticky layers on hygroscopic particles
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Using our küresel experience across chocolate manufacturing, we yaşama customize your solution to meet your precise requirements. Our experienced engineers hayat help you tasavvur, implement and support new technology to improve quality, efficiency and safety for your plant.
Ball mill grinding process Ball mill grinding is a critical process in the chocolate production industry. It involves crushing
With ProfiNet, ABEthernet and WLAN interfaces, you yaÅŸama run and monitor your refining process from smart mobile devices. We hayat also provide automation options to link into your plant control or Smart Factory systems, for reporting, remote diagnostics and integrated control functions.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
So in practice, chocolate makers will always have to negotiate individually with suppliers. This paper will provide an introduction to the possibilities on the market.
An improved dry run camera system with a larger (30 cm) monitoring range helps to avoid roll dry runs. Shear pins are designed to prevent major damage caused by foreign bodies in the roll gap and Finer S offers you pressure monitoring for hydraulics, water and air.
After building highly reputed CHOCOLATE PREPARATION MIXER conches, batch and in-line mixers for a long time, Lipp Mischtechnik özgü now developed a complete chocolate line called Eco2choc® (Figure 6). It is based on the ‘coarse conching’ processing concept. Development and optimisation are described in7; research has also shown that milk chocolate of good flow properties and taste emanet be produced. One key element is a high shear head or vortex chamber built into the kneading zone of the conch. It intensifies mass and energy transfer, but also reduces particle size of crystal sugar to approximately 300μm – thus no pre-grinding device is necessary. Coarse conching time emanet be short if just drying is needed, e.g.